Assembly list, notes and contact information. Please return unused components. Contact: robert@herjulf.se Mobile: +46704250676 (skype possible) Herjulf Utveckling Robert Olsson Hagundagatan 19 752 38 Uppsala Sweden http://herjulf.se/projects/avr/pwr-controller/assembly/ Assembly Notes -------------- Z101, Z104 Reverse. Zener Orientation has Cathode is wrong on Silk CONN1, CONN2. Terminal blocks assemble before soldering D,1 J3, J5. FET's Diode standing mounting. See picture LED_1, LED_2 LED mounting aligned to board front. C201, C202 Switch 1000uF Capacitor folding mounting(small glue) Extra Inductor for U200 series w. VCC. See picture START ----------------------------------------------------------------------- U1 AVR1284P TQFP 44 29 pcs U200 FTDI232RL SSOP-28 30 pcs D100 BAT54C SOT23 Diode Bat Reel D1000 BAT54C SOT23 Diode Dallas Reel C10 100nF 0805 AVCC | Solder side under AVR C11 100nF 0805 AREF | Solder side under AVR C12 100nF 0805 RESET C8 100nF 0805 Hall decouple C902 100nF 0805 Hall decouple C2001 100nF 0805 FT232 C2002 100nF 0805 FT232 C5001 100nF 0805 Step-Down C6001 100nF 0805 Step-Down Reel U3 32.768 kHz Xtal 29 pcs C1 10pF 1206 C2 10pF 1206 70 pcs U4 7.3728 Mhz 30 pcs C3 20pf 1206 C4 20pf 1206 Reel R1 10K 0805 RESET Reel C200 10uF/16 1206 Voltage reg cap anode=+ Reel C2003 10uF/16 1206 FT232 Reel CONN2000 1,"CON_USB_MINI_B__Molex_67503-1020","unknown" 32 pcs U200 LP2950 TO-92 Voltage regulator 30 pcs 1,"switch_6_square_TACT","unknown",S1 30 pcs R40 1k 0805 LED_1 (RED) R41 1k 0805 LED_2 (GREEN) R1000 1k 0805 Dallas Pullup R5001 1k 0805 Step-Down R6001 1k 0805 Step-Down Reel LED_1 SMD LC.SIDELED YELLOW 30 pcs Close CONN2 LED_2 SMD LC.SIDELED RED 30 pcs D1 D1MBR2545CT TO220 NOTE MOUNTING 30 pcs Q1 2N7002 SOT23 N-FET driv PWM In Q2 2N7002 SOT23 N-FET driv PWM Load ~150 pcs FET_HALL_LOAD1 P-FEF IRLML601", SOT23 FET_HALL_SOLAR1 P_FET IRLML601", SOT23 J4 LCD ON P_FET IRLML601", SOT23 100 pcs R35 100k 1206 Voltage divider Back R36 100k 1206 Voltage divider Back R38 100k 1206 Voltage divider R800 100k 1206 Voltage divider Back R801 100k 1206 Voltage divider Back R900 100k 1206 Voltage divider R901 100k 1206 Voltage divider R7000 100k 1206 Voltage divider Reel R3000 1M 0805 USB_PWR R34 1M 0805 Voltage divider Back R37 1M 0805 Voltage divider Back R39 1M 0805 Voltage divider Reel H1 ACS713 Hall/30A SO8 29 pcs H2 ACS712 Hall/20A SO8 31 pcs C5 33nF 0805 Voltage Divder Back C6 33nF 0805 Voltage Divder Back C7 33nF 0805 C800 33nF 0805 C900 33nF 0805 Reel C9 10nF 0805 Hall filter C901 10nF 0805 Hall filter C5002 10nF 0805 Step-Down C6002 10nF 0805 Step-Down Reel J3 FET IRF4905 TO220 NOTE MOUNTING J5 FET IRF4905 TO220 NOTE MOUNTING 60 pcs CONN8 3-pin 0.1" Header CONN9 3-pin 0.1" Header 60 pcs H3 DS18B20 TO-92 30 pcs Z101 Zener/15V SOD123F NOTE MOUNTING Z104 Zener/15V SOD123F NOTE MOUNTING 60 pcs C201 Switch Cap 1000 uF C202 Switch Cap 1000 uF 60 pcs R103 0 1206 Basrestor PWM_IN IRF4905 R106 0 1206 Basrestor PWM_LOAD IRF4005 Reel R102 390 0805 Gate pulldown PWM_IN IRF4905 R105 390 0805 Gate pulldown PWM_LOAD IRF4005 R1001 390 0805 Dallas VCC protect Reel R101 2k 0805 Gate pullup PWM_IN IRF4905 R104 2k 0805 Gate pullup PWM_LOAD IRF4005 Reel JTAG1 connector 2x5 0.1" 6x20x2 CONN2001 TTL/USB CON_UART1 CON_LCD 10X20x1 Inductor for U200 30 pcs CONN1 Terminal Block 2x2 CONN2 Terminal Block 2x2 120 pcs END -------------------------------------------------------------------------- Not mounted (Ignore) ==================== D5000 1N5825 DO214 D6000 1N5825 DO214 NOK 20st Uppdatera schema Z7000 Zener4.7V SOD123 Avr port protect C1002 100uF/16V TANT_A USB-PWR R5001 3k24 1206 Step-Down R6001 1k74 1206 Step-Down R7001 11k 0805 Regulering for ATX 5B_SB OK C5003 330 uF/10V "TANT_D" NOK C6003 330 uF/10V "TANT_D" NOK U5000 LM2678 TO263 9st NOK U6000 LM2678 TO263 ATX 20-pin connector NOK ZXXXX Zener 4.7V U5000 LM2678 Avr port protect ZXXXX Zener 4.7V U6000 LM2678 Avr port protect